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Who should attend Electrical Troubleshooting & Preventive Maintenance
Electricians, Mechanics, HVAC Technicians, Boiler Operators, Machine Operators, Apprentices, Alarm Technicians, Building Engineers, Stationary Engineers, Maintenance Supervisors, Electronic and Instrumentation Technicians
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Electrical Troubleshooting & Preventive Maintenance  

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Seminar Summary:

A 2-Day Hands-On Course for Building, Plant & Facility Maintenance. Day 1 - Electrical Circuits, Motors & Power Distribution. Day 2 - Power Quality, Lighting, PLC's & VFD's (see full course description)

 
 

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Training Course Syllabus:


Electrical Troubleshooting & Preventive Maintenance - Industrial Training Seminar

A 2-Day Course for Everyday Building, Plant and Facility Maintenance

Day 1 - Electrical Circuits, Motors & Power Distribution
Day 2 - Power Quality, Lighting, PLCs& VFDs

Purpose of Seminar:

The purpose of this seminar is to teach students common-sense electrical troubleshooting techniques. As a result, attendees will be able to keep their facilities and equipment functioning efficiently while being able to protect themselves from serious injury. Anyone who wants to sharpen their electrical troubleshooting skills and increase efficiency and uptime at their plant or building facility will find this course extremely valuable. This course is “hands-on” and students will work with real world industrial components found in their facility, not playing with classroom trainers. The real world, practical knowledge presented in this course along with the “hands-on” training is immediately applied by our attendees in their workplaces. Now, that's "Real World" Training!

Who should take this course?

Anyone who works with electrical equipment and systems at industrial plants, utilities, or commercial and private building facilities will benefit from this course. Also, this course is valuable for general maintenance personnel, workers in cross-training programs, electricians, and engineers. Our Electrical Troubleshooting & Preventive Maintenance courses are filled with people from many different industries, skill levels, company sizes, and job titles. You only need to work with electricity to benefit from this course! Our past attendees for this course include maintenance personnel in…

• Manufacturing Plants
• Commercial Buildings
• Hospitals
• Waste Water Facilities
• Schools
• Government Buildings
• Research Facilities
• Shopping Centers
• Apartment Buildings

Including:
• All Building Maintenance Personnel
• All Plant & Facility Maintenance Technicians
• Electricians
• Mechanics
• HVAC Technicians
• Apprentices
• Boiler Operators
• Alarm & Low Voltage Technicians
• Stationary Engineers
• Building Engineers
• Maintenance Supervisors
• Multi-craft & Cross Training Personnel
• Electronic & Instrumentation Technicians
• Any person needing a basic course in Electrical Troubleshooting & Preventive Maintenance

Training Outcomes

After completing the course, attendees will be presented with a training certificate that shows 0.8 continuing education units for each day attended (1.6 credits for 2 days), indicating that the student has successfully completed the following:

1. Interpret the OSHA requirements for troubleshooting and working on energized circuits
2. Determine the Personal Protective Equipment (PPE) requirements for electrical troubleshooting.
3. Safely and correctly verify a circuit is de-energized.
4. Perform basic circuit checks for shorts, opens and ground faults using a multimeter.
5. Read and interpret simple ladder and schematic diagrams.
6. Perform continuity and resistance checks on relay coils and contacts, overloads, fuses, circuit breakers, switches and other control circuit components.
7. Wire and troubleshoot basic electrical control circuits to develop a logical, systematic approach to troubleshooting.
8. Take clamp-on ammeter readings on 3-phase circuits and interpret readings.
9. Measure voltage on 3-phase Wye and Delta connected circuits and calculate percent phase imbalance as part of troubleshooting motors.
10. Test single-phase power distribution systems for correct wiring.
11. Use a Megohmmeter to perform the following insulation resistance tests used on motors and distribution systems: Spot Reading, Dielectric Absorption Ratio, Polarization Index.
12. Observe power quality problems and troubleshooting techniques for facility distribution systems, three-phase loads and commercial lighting.
13. Read and interpret basic PLC ladder diagrams.
14. Measure VFD output characteristics and observe VFD operation.
15. Be ready to read and interpret your facility one-line electrical drawings and electrical floor plans.
16. Identify components of a successful electrical preventive maintenance program.

Course Outline / Agenda

BASIC SKILLS FOR ELECTRICAL TROUBLESHOOTING

• Safety First
• OSHA Requirements Regarding Troubleshooting and Qualified Persons
• Using Electrical Drawings
• Using Meters ( multimeters ) and Circuit Measurements
• Developing a Logical, Systematic Approach to Troubleshooting

TROUBLESHOOTING CONTROL CIRCUITS

• Relays, Motor Starters and Control Devices
• Reading and Interpreting Ladder Diagrams
• Power Loss
• Control Circuit Industrial Applications
• Electric Motor Drives
• Solenoid-Operated Valves
• Heating Elements

TROUBLESHOOTING MOTORS

• Most Common Motor Problems
• Electrical Problems
• Testing Windings for Shorts, Opens and Ground Faults
• Phase Unbalance
• Mechanical Problems
• Phase Rotation Testing

TROUBLESHOOTING POWER DISTRIBUTION

• Wye and Delta Systems
• Overcurrent Protection
• Branch Circuits

TROUBLESHOOTING POWER QUALITY PROBLEMS

• Sources of Power Quality Problems
• Test Equipment for Troubleshooting Power Quality Problems
• Harmonics

TROUBLESHOOTING LIGHTING CIRCUITS

• Lighting Terminology
• Types of Lighting Circuits
• Incandescent Lighting
• Fluorescent Lighting
• HID Lighting

TROUBLESHOOTING PROGRAMMABLE LOGIC CONTROLLERS ( PLCs )

• Overview of Programmable Logic Controls ( PLCs )
• Reading PLC Ladder Diagrams
• Status Indicators and Error Codes
• Force and Disable
• Startup Procedures

TROUBLESHOOTING VARIABLE FREQUENCY DRIVES ( VFDs )

• VFD Terminology
• VFD Basic Operation
• Components
• Pulse Width Modulation
• Types of VFDs
• Common Problems and Corrective Action

ELECTRICAL PREVENTIVE MAINTENANCE

• Why Perform Electrical Maintenance
• Overview of an Electrical Maintenance Program
• Building Your Own Walk-Through Inspection Checklist

What You Will Take Home

• TPC Trainco Seminar Manual - detailing all the electrical troubleshooting and preventive maintenance presentation material covered in the class.
• Personalized Electrical Troubleshooting & Preventive Maintenance Training Certificate with 0.8 TPC Trainco Continuing Education Units for each day attended (1.6 for both days), approved by the MTAA.
• All the information you need from asking our instructors specific questions about your electrical troubleshooting and preventive maintenance needs.

Optional ATMT Certificationฎ Testing

An optional ATMTฎ Certification exam is available for this training topic. It may be taken online or as a written test any time after the class is over.

Continuing Education Units (CEUs)

All students attending our seminars receive a personalized Certificate of Completion and 0.8 CEUs (Continuing Education Units) per day of training. Over 40,000 employers and government agencies who have sent their employees to our classes accept TPC Trainco CEUs for continuing education requirements. We are able to provide transcripts of all classes attended and tests taken by individual students. Please contact us if our CEUs are not yet accepted by your authority. We will initiate an application to get the approval process started.
 

Seminar Summary:

A 2-Day Hands-On Course for Building, Plant & Facility Maintenance. Day 1 - Electrical Circuits, Motors & Power Distribution. Day 2 - Power Quality, Lighting, PLC's & VFD's (see full course description)

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