Training Course
Syllabus:
Total Productive Maintenance (TPM) & 5S - Industrial Training Purpose of Seminar: TPM focuses on getting managers, maintenance personnel and equipment users all working together to prevent equipment problems and reduce expenditures. By giving ownership and responsibility of equipment and processes to the right employees, equipment breakdowns are reduced. 5S provides a systematic approach to setting standards and visual guides for preventing breakdowns and making your equipment run smoothly.
By the end of this seminar, students will be able to go back to their facility and immediately apply what they learned to help keep their equipment up an running. Training like this never costs it pays!
Course Objectives: - Understand How and Why Equipment Fails
- Identify Causes and Types of Equipment Failures
- Use Root Cause Identification Tools
- Measure Overall Equipment Effectiveness (OEE)
- Implement 5S
- Build an Effective Maintenance Team
- Create a Tracking and Checklist Program
- Utilize Visual Guides
- How to Communicate TPM through the whole Facility
What you will learn: - Understand How and Why Equipment Fails
- Identify Causes and Types of Equipment Failures
- Use Root Cause Identification Tools
- Measure Overall Equipment Effectiveness (OEE)
- Implement 5S
- Build an Effective Maintenance Team
- Create a Tracking and Checklist Program
- Utilize Visual Guides
- How to Communicate TPM through the whole Facility
Who should take this course:
This seminar is a must for anyone who is involved with maintenance at industrial plants, utilities or commercial and private building facilities. Attendees come from a wide variety of industries, skill-levels, company sizes, and job titles, so if
you're not sure you'll fit in or will benefit from the class, don't worry you will as long as your job involves maintenance!
What you will take home: - TPC Trainco Seminar Manual - detailing all presentation material covered n the class
- Personalized Training Certificate with 1.4 TPC Trainco Continuing Education Units for attending this two-day seminar, approved by the
Maintenance Training Association of the Americas - All the information you need from asking our instructors specific questions about your own equipment or facility
Course Outline / Agenda: I. WORKPLACE ORGANIZATION USING 5S
-Sort -Set in Order -Shine -Standardize -Sustain
II. CREATING A MAINTENANCE TEAM
-Operator involvement -Maintenance Personnel Involvement -Management involvement
III. FIVE WHY TOOL TO FERRET OUT ROOT CAUSES
IV. TYPES OF EQUIPMENT FAILURES
V. CAUSES OF EQUIPMENT FAILURES
VI. WHEN AND HOW TO REPORT PROBLEMS
VII. CLEANING AND INSPECTION
VIII. CONTINUOUS IMPROVEMENT OF EQUIPMENT
-Measuring Overall Equipment Effectiveness (OEE) -How measurement develops proper focus for maintenance -Six big losses resulting from inadequate maintenance -Calculating OEE
IX. KEY ELEMENTS OF PREVENTIVE MAINTENANCE
X. TRACKING PREVENTIVE MAINTENANCE
XI. BUILDING EFFECTIVE CHECKLISTS
XII. KEY ELEMENTS OF PREDICTIVE MAINTENANCE
XIII. TEAM WORK
-Operators Role -Maintainers Role -Managements Role
XIV. HOW VISUAL CONTROLS ASSIST TOTAL PRODUCTIVE MAINTENANCE
XV. COMMUNICATING THE TPM MENTALITY TO EVERYONE IN THE FACILITY
About our Instructors:
"Real World Training...for Real World Needs" is not just our slogan, but also our mission statement. At TPC Trainco, we approach our students as if they were our own employees. We instruct them and guide them in practical knowledge that allows them to immediately go back to their workplace and apply what they have learned. Our instructors are seasoned veterans with years of real world experience, and the students who attend our seminars often get more from a single week of training than an entire year of reading textbooks or watching videos. How do we know? They tell us.
Anyone can teach theory, but there simply is no substitute for experience. What sets TPC Trainco apart is our ability to communicate that experience into the brains of our students. As one attendee told us at the end of his two-day training course, "I think I can go back to work now and teach the veterans a thing or two."
Mission Accomplished.
All TPC Trainco instructors are required to have a formal education and real world work experience. They need to be leaders in their field. We
don't hire field people without teaching experience, and we don't hire teachers without field experience. They must have both. And since attendees critique the instructor at the end of each class, a positive and enjoyable learning experience is virtually guaranteed.
Class Time:
7:30 am - Registration 8:00 am - Class begins 12:00 - 1:00 pm - Lunch (on your own) 4:30 pm- Class Ends
Credits: Upon completion of this course students will receive a personalized TPC Trainco Certificate of Completion and 1.4 CEUs (Continuing Education Credits) approved by the Maintenance Training Association of the Americas. |