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Who should attend Troubleshooting Mechanical Drive Systems and Rotating Equipment
This seminar is a must for anyone who works with mechanical and rotating equipment at industrial plants, utilities or commercial and private building facilities. General maintenance personnel, workers in cross-training programs, electricians and engineers will find this course extremely useful. Attendees come from a wide variety of industries, skill-levels, company sizes, and job titles, so if you're not sure you'll fit in or will benefit from the class, don't worry - you will - as long as you work with mechanical or rotating equipment!
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Troubleshooting Mechanical Drive Systems and Rotating Equipment  

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This seminar is a must for anyone who works with mechanical and rotating equipment at industrial plants, utilities or commercial and private building facilities. General maintenance personnel, workers in cross-training programs, electricians and engineers will find this course extremely useful. Attendees come from a wide variety of industries, skill-levels, company sizes, and job titles, so if you're not sure you'll fit in or will benefit from the class, don't worry - you will - as long as you work with mechanical or rotating equipment!

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Seminar Summary:

A Practical Course Designed for Building Facilityand Industrial Plant Maintenance Technicians (see full course description)

 
 

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Training Course Syllabus:


Troubleshooting Mechanical Drive Systems & Rotating Equipment - Industrial Training

A Practical Course Designed for Building Facility and Industrial Plant Maintenance Technicians

Purpose of Seminar:

The purpose of this seminar is to teach you how to troubleshoot quickly and accurately, therefore avoiding costly downtime. This course teaches troubleshooting based on common components that make up a piece of specified equipment, rather than teaching about “equipment specific” situations. This approach results in your ability to troubleshoot almost anything at your workplace, regardless of its function, design, or manufacturer. You will learn how to find and fix the real problems with your equipment, not just the symptoms. The real world, practical knowledge presented in this course will give you the tools and skills to properly troubleshoot just about any problem you will encounter. At an TPC Trainco seminar, we provide real world training, for real world needs, to help you in your job today!

Who should take this course?

If you work with mechanical and rotating equipment at industrial plants, utilities, or commercial and private building facilities then you will benefit from this course. General maintenance personnel, workers in cross-training programs, electricians, and engineers will also find this course extremely useful. Our courses are filled with people from many different industries, skill levels, company sizes, and job titles. You only need to work with mechanical or rotating equipment to benefit from this course! People who will find this seminar valuable include...

Maintenance Personnel in:
• Manufacturing Plants Commercial Buildings
• Hospitals
• Waste Water Facilities
• Schools Government Buildings
• Research Facilities
• Shopping Centers
• Apartment Buildings

Including:
• Maintenance Technicians
• Apprentices
• Mechanics
• HVAC Technicians
• Electricians
• Machine Operators
• Engineers
• Alarm Technicians
• Building Engineers
• Stationary Engineers
• Maintenance Supervisors
• Electronic and Instrumentation Technicians
• Multicraft & Cross Training Personnel

Course Outline / Agenda

DAY 1: Understanding Machine Components and Failure Mechanisms

I. Introduction
1. Overview of Rotating Equipment
2. What is Common to All Types of Equipment?

II. The Maintenance Educational Component (MEC)
1. Definition
2. Application
3. Understanding How Equipment Works

III. Bearings
1. Anti Friction
2. Plain

IV. Measurement of Critical Components
1. What to Measure
2. How to Measure
3. Watching for Trends

V. Shafting
1. Types of Shafts
2. Uses and Applications
3. Repair and Maintenance

VI. Housing
1. Types of Housing
2. Re-machining and Repairs

VII. Lubrication
1. Importance of Lubrication
2. Types of Lubrication
3. What Needs to be Lubricated
4. How & When to Lubricate

VIII. Shaft Couplings
1. Component Overview
2. Errors of Omission
3. Maintenance

IX. V-Belts
1. Uses for Equipment
2. Failure Modes

X. Chain Drives
1. Component Overview
2. “Pitching” a Solution

XI. Positive Drive Belts
1. Reducing Tension Headaches

XII. Gears and Gearing
1. Removing the Mystery
2. Repair and Maintenance

Day 2: Troubleshooting Faults and Applying Corrective Action

I. Vibration Analysis
1. Simple Measurement Practices
2. Using Data for Troubleshooting

II. Fast Fault Finding
1. Vibration as Your Tool

III. Acoustical Troubleshooting
1. Using Sound as a Tool
2. What to Listen for

IV. Infra-red Inspection
1. Methods & Devices
2. When to Use it
3. What Your Readings Mean

V. Oil Analysis
1. Hidden Problems Revealed
2. Analyzing Your Oil
3. Corrective Action

VI. Motors
1. Using the Nameplate for Information
2. Sizing the Motor to the Job

VII. Megger Testing

VIII. Troubleshooting Trees
1. Types and Uses
2. How They Work

IX. Basic Troubleshooting
1. Best Practices
2. Minimum Changes to get
3. Maximum Results

X. Pumps, Blowers and Fans
1. The Most Common Problems
2. Looking for the Obvious
3. Noise and Capacity Changes

XI. Other Rotating Equipment

XII. Review
1. What Applies to Your Job
2. What Will You Do when You Return to Your Job?

What You Will Take Home

• TPC Trainco Seminar Manual - detailing all presentation material covered in the class.
• Handy reference materials and guides to help you with everyday decisions, calculations and applications in the field.
• Personalized training certificate with 0.8 TPC Trainco Continuing Education Units for each day attended (1.6 for both days), approved by the MTAA.
• All the information you need from asking our instructors specific questions about your own equipment or facility.

Continuing Education Units (CEUs)

All students attending our seminars receive a personalized Certificate of Completion and 0.8 CEUs (Continuing Education Units) per day of training. Over 40,000 employers and government agencies who have sent their employees to our classes accept TPC Trainco CEUs for continuing education requirements. We are able to provide transcripts of all classes attended and tests taken by individual students. Please contact us if our CEUs are not yet accepted by your authority. We will initiate an application to get the approval process started.
 

Seminar Summary:

A Practical Course Designed for Building Facilityand Industrial Plant Maintenance Technicians (see full course description)

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