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Maintenance Welding  

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This course is designed for anyone who needs to understand welding practices and procedures. Attendees come from a wide variety of industries, skill-levels, company sizes, and backgrounds, so if you're not sure you will fit in or benefit from the class, don't worry you will as long as your job involves welding.

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Seminar Summary:

Fundamentals, Practical Applications & Best Practices (see full course description)

 

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Training Course Syllabus:


Maintenance Welding - Industrial Training

Purpose of Seminar:

This course was designed to answer important welding questions and teach the most recent information about maintenance welding. Welding technicians and personnel working in industrial pants, construction, manufacturing, and metal working and fabrication shops will benefit from this course. Whether you are a novice technician and need a comprehensive overview of welding best-practices or an experienced technician and need a refresher course or to learn some new ideas, this course is for you! The real world, practical knowledge presented in this course will allow students to go back to their workplace and immediately improve the quality of their welds. At a TPC Trainco seminar, we provide real world training, for real world needs, to help you in your job today!

Course Objectives:

After completing the course, students will receive a training certificate that shows 0.8 continuing education units for each day attended (1.6 credits for 2 days), indicating that the student understands:

• What welding techniques to use for different applications
• How to select between STICK, MIG, TIG and other welding processes
• How to weld on the five primary metals
• How to weld on alloys
• Proper metal filler selection for all applications
• The hazards associated with welding and how to prevent injury to self or others
• What records to keep for maintaining efficiency & reducing costs

Who should take this course:

This course is designed for anyone who needs to understand welding practices and procedures. Attendees come from a wide variety of industries, skill-levels, company sizes, and backgrounds, so if you're not sure you will fit in or benefit from the class, don't worry you will as long as your job involves welding.
People who will benefit from attending this seminar include:

o All Welders
o Maintenance & Repair Personnel
o Multi-Craft Technicians
o Fabricators
o Maintenance Supervisors & Managers
o Inspectors
o Anyone whose job involves welding

Course Outline/Agenda:

Techniques in Welding
- Butt Joint
- Lap Joint
- Fillet
- Complete joint penetration
- Partial joint penetration
- Welding position, flat, horizontal, vertical and overhead

Types of Welding Processes
- STICK (SMAW)
- MIG (GMAW)
- TIG (GTAW)
- Other; Flux Cored (FCAW) and Oxyacetylene

How to Weld on Steel
- Steel and its alloys
- Selection of welding processes
- Preheating
- Best practices for welding on steel

How to weld on Aluminum alloys
- Selection of welding processes
- Filler metals for Aluminum alloys
- Best practices for welding on Aluminum alloys

How to Weld on Stainless Steel
- Types of Stainless steel
- Filler metal selection for stainless steel
- Best practices for welding on Stainless Steel

How to Weld Repair Cast Iron
- Problems in Welding Cast Iron
- Filler metal Selection
- Best Practices for Welding Cast Iron

Welding and Brazing on Copper and Copper Alloys
- Welding and Brazing on Cast and Wrought Products
- Filler metal selection
- Best practices for welding on copper and alloys

Review of Cutting Processes for Maintenance Welding
- Plasma machines
- Oxyacetylene

Welding Safety
- Heat Protection
- Electrical Shock
- Radiation Protection
- Hearing Protection
- Smoke and Fume Protection

Welding Costs and Records
- Use of Welding Codes
- Personnel Certification
- Written Welding Procedures
- Welding costs direct and hidden

Class Time:

7:30 am - Registration
8:00 am - Class begins
12:00 - 1:00 pm - Lunch (on your own)
4:30 pm- Class Ends

What You Will Take Home

• TPC Trainco Seminar Manual - detailing all presentation material covered in the class.
• Personalized training certificate with 0.8 TPC Trainco Continuing Education Units for each day attended (1.6 for both days), approved by the MTAA.
• All the information you need from asking our instructors specific questions about your own equipment or facility.

Continuing Education Units (CEUs)

All students attending our seminars receive a personalized Certificate of Completion and 0.8 CEUs (Continuing Education Units) per day of training. Over 40,000 employers and government agencies who have sent their employees to our classes accept TPC Trainco CEUs for continuing education requirements. We are able to provide transcripts of all classes attended and tests taken by individual students. Please contact us if our CEUs are not yet accepted by your authority. We will initiate an application to get the approval process started.
 

Seminar Summary:

Fundamentals, Practical Applications & Best Practices (see full course description)

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