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Who should attend Centrifugal Pump Repair & Maintenance
Attendees to this seminar come from a wide variety of industries, skill levels, company sizes and job titles, so if you’re not sure you will fit in or will benefit from the class, don’t worry – you will – as long as your job involves working around pumps. From the beginning multi-craft technician to the seasoned engineer, the course successfully addresses the questions and concerns of all those who need pump maintenance and repair knowledge.
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Centrifugal Pump Repair & Maintenance  

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Attendees to this seminar come from a wide variety of industries, skill levels, company sizes and job titles, so if you’re not sure you will fit in or will benefit from the class, don’t worry – you will – as long as your job involves working around pumps. From the beginning multi-craft technician to the seasoned engineer, the course successfully addresses the questions and concerns of all those who need pump maintenance and repair knowledge.

Cost:   

see Registration info for seminar cost, group discount etc.

Seminar Summary:

Establish PM for Your Pumps and Learn the Fundamentals of On Site Repair to Save Money  (see full course description)

 
 

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Training Course Syllabus:


Centrifugal Pump Repair & Maintenance

"Simple, down-to-earth explanations for everyday problems.”

“In just two days I was able to learn everything I needed to know about maintaining our pump systems.”

Purpose of Seminar:

Pumps are the second most used piece of equipment in the world, so it’s a good idea to know what makes them run and how to prevent their breakdown. The primarily goal of this course is teaching students common-sense pump maintenance and repair techniques so they can keep their facilities and equipment up and running. In addition to keeping equipment up and running, proper maintenance of pumps will also result in pump operation cost reductions and increased longevity.

This seminar is designed for anyone who needs to sharpen their pump and pump system troubleshooting and repair skills in order to increase efficiencies and uptime at their industrial plant or building facility. By the end of this seminar, students will be able to go back to their facility and immediately apply what they learned and help keep your pump systems functioning properly and safely. Training like this never costs – it pays!


Course Objectives:

Upon completion of this course students will receive a training certificate and 1.4 Continuing Education Units indicating that the student has learned to:

  • Identify different types of pumps and their parts

  • Identify different pump drivers and their use

  • Assemble & disassemble an ANSI pump

  • Troubleshoot, install and lubricate bearings

  • Understand vibration measurements

  • Understand acoustical measurements

  • Repair a shaft & pump case

  • Understand shaft alignment techniques

  • Identify, inspect and repair V-belt drives

  • Troubleshoot wetted end pumps

  • Pack a shaft and a pump

  • Troubleshoot and install mechanical seals

  • Understand pump case repair methods

  • Develop a pump maintenance program


You Will Learn:

• Assembly & Disassembly of ANSI & Split Case Pumps
• Troubleshooting Pumps
• Packing Techniques
• Lubrication of Pumps
• Vibration & Acoustical Measurements
• Coupling & Shaft Alignment Repairs



Who should take this course:

Attendees to this seminar come from a wide variety of industries, skill levels, company sizes and job titles, so if you’re not sure you will fit in or will benefit from the class, don’t worry – you will – as long as your job involves working around pumps. From the beginning multi-craft technician to the seasoned engineer, the course successfully addresses the questions and concerns of all those who need pump maintenance and repair knowledge, including:

  • Multi-Craft Technicians

  • Maintenance Technicians

  • Pump System Engineers

  • Water Treatment Engineers

  • Boiler Operators & Technicians

  • Stationary Engineers

  • Mechanical & Millwright Technicians

  • Plumbers & Pipefitters

  • Building Engineers

  • Plant / Facility Managers

  • Anyone Interesting In Improving Pump Maintenance & Repair Knowledge!


Course Outline / Agenda:

CENTRIFUGAL PUMP DESIGN & HISTORY

• A Short History of Pumps
• Bernoulli’s Principle & the Venturi Effect
• Centrifugal Pump Design


CENTRIFUGAL PUMP PARTS AND IDENTIFICATION

• Wetted End Parts
• Dry End Part
• Pump Tree
• Drivers


PUMP BEARING REMOVAL & INSTALLATION

• Bearing Types & Life
• Proper Installation of Pump Bearings


Press Fitting


Thermal Installation

• Lubrication of Pump Bearings


BEARING FAILURE ANALYSIS

• Disassembling a Bearing for Inspection
• Troubleshooting Bearing Failures


SIMPLE VIBRATION MEASUREMENT

• History of Vibration as a Condition Testing Tool
• How to Read a Vibration Meter
• Measurement of Vibration Velocity - A Check of Forces on the Pump
• Troubleshooting of Common Pump Problems Using a Vibration Meter


ACOUSTICAL MEASUREMENT OF PUMP BEARING CONDITION

• Creation of a Pothole Index
• Spalling and How to Determine When It Occurs
• Pump Bearings Condition Guide


SPLIT CASE PUMP REBUILDING PROCEDURES & TECHNIQUES


PUMP FOUNDATIONS

• Anchoring, Shimming & Grouting


PUMP SHAFTING INSPECTION & REPAIR

• Shaft Condition & Drawings
• Stub Shaft Techniques
• Bowed Shafts
• Diameter Corrections


PUMP CASE REPAIR

• Spray Metalizing
• Epoxy Repair
• MIG & TIG Repair


SUCTION & DISCHARGE ENDS REPAIR

• Piping
• End Suction Pump Rebuilding Procedures & Techniques


PUMP COUPLING AND SHAFT ALIGNMENT

• Soft Foot Inspection & Correction
• Shaft Alignment Techniques


Taper Gauge and Caliper


Laser Alignment


V-BELT DRIVES FOR PUMPS

• Types of Belts
• Sheave Groove Inspection
• Belt Inspection
• Force Deflection Method of Belt Tensioning


DYNAMIC BALANCING

• When is Balancing Required?
• How Balancing is Done
• Affects of Balancing on Bearing & Seal Life


WETTED END PUMP TROUBLESHOOTING

• Cavitation
• Unbalance of Impellers
• Volute Wear
• Piping Strain
• Air Entrainment
• Seal Failure
• Flange Leaks


PACKING

• Types of Shaft Packing
• Tools for Repacking a Pump
• How to Pack a Pump


MECHANICAL SEALS

• Types of Mechanical Seals
• Seal Installation
• Seal Troubleshooting


BOLTED SEALING VALUES FOR WET END ASSEMBLY

• Sequence Diagrams
• Torque Chart


DEVELOPING A PM PROGRAM FOR PUMPS

• Check Sheets
• Pressure Testing
• Dead Heading
• Vibration Measurement
• Flow Testing
• Developing a Standard for Pump Purchase & Acceptance

 

Credits:

After completion of this seminar students will receive a personalized Certificate of Completion and 1.4 CEUs (Continuing Education Units) approved by
the Maintenance Training Association of the Americas

Training Class Time:

7:30 am - Registration
8:00 am - Class begins
12:00 - 1:00 pm - Lunch (on your own)
4:30 pm - Class ends


About our Instructors:

"Real World Training...for Real World Needs" is not just our slogan, but also our mission statement. At American Trainco, we approach our students as if they were our own employees. We instruct them and guide them in practical knowledge that allows them to immediately go back to their workplace and apply what they have learned. Our instructors are seasoned veterans with years of real world experience, and the students who attend our seminars often get more from a single week of training than an entire year of reading textbooks or watching videos. How do we know? They tell us.

Anyone can teach theory, but there simply is no substitute for experience. What sets American Trainco apart is our ability to communicate that experience into the brains of our students. As one attendee told us at the end of his two-day training course, "I think I can go back to work now and teach the veterans a thing or two."


Mission Accomplished.

All American Trainco instructors are required to have a formal education and real world work experience. They need to be leaders in their field. We don't
hire field people without teaching experience, and we don't hire teachers without field experience. They must have both. And since attendees critique the instructor at the end of each class, a positive and enjoyable learning experience is virtually guaranteed.



CERTIFICATES & TESTING

After completion of this seminar students will receive a Certificate of Completion and 1.4 CEUs (Continuing Education Units) approved by the MTAA (Maintenance Training Association of the Americas). Students attending both days may also elect to take the MTAA Certification test associated with this topic. Test instructions are provided to the student at the end of day 2.

Seminar Summary:

Establish PM for Your Pumps and Learn the Fundamentals of On Site Repair to Save Money  (see full course description)

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