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Who should attend Hydraulics and System Troubleshooting
Techs, Engineers
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Hydraulics and System Troubleshooting  

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Seminar Summary:

How Much Do You Know About Your Hydraulics Systems and How to Troubleshoot Them Effectively? (see full course description)

 
 
 

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Training Course Syllabus:


Hydraulics and System Troubleshooting - Industrial Training Class


4 day Hands - On

Learn the fundamentals of hydraulic components in this intensive hands-on course. You’ll discover how they work and about their function in a hydraulic circuit. You’ll discover how to read and interpret hydraulic schematics and implement safe work practices. In hands-on exercises, you’ll practice preventive maintenance techniques to reduce premature system failures and gain the basic skills you need to be an effective and proactive troubleshooter who is capable of diagnosing and making repairs. You’ll leave with both knowledge and real skills in hydraulics systems.


AGENDA

Hydraulics Training and System Troubleshooting Principles and Laws

  • Force, flow and pressure
  • Work and power
  • Pascal’s law
  • Pressure/flow relationships
  • Pressure/force relationships
  • Pumps
  • Positive displacement only: gear, vane, piston
  • Operation principles
  • Efficiencies comparison
  • Pressure compensation

Hydraulic Motors

  • Three major types
  • Principles of operation
  • Basic circuit considerations

Cylinders

  • Types of construction
  • Seals
  • Design considerations
  • Regeneration
  • Cushions
  • Sizing of cylinders
  • Troubleshooting

Fluids

  • Types/characteristics
  • Filtration
  • Cavitation
  • Fluid analysis

Auxiliary Devices

  • Accumulators
  • Heat exchangers
  • Reservoirs

Flow Controls

  • Non pressure compensated
  • Pressure compensated
  • Flow control placement
  • Temperature compensated
  • Pressure intensification

Typical Circuits

Pressure Controls

  • Relief valves: simple and compound
  • Sequence valves
  • Pressure reducing valves
  • Unloading valves
  • Counterbalance valves
  • Principles of operation
  • Symbols

Directional Controls

  • 2-way, 3-way and 4-way valves
  • Manual, solenoid and pilot operation
  • Open, closed and other center conditions
  • Internal and external pilot
  • Valve terminology and symbols

Transmission Lines and Fittings

  • Velocity and sizing
  • Pipe, tubing and hose

Basic Circuits

  • Open vs. closed center
  • Series/parallel
  • Unloading/sequencing
  • Load sensing
  • Troubleshooting and basic practices
  • Failure symptoms

Hands-On Lab Exercises

  • Basic troubleshooting requirements
  • Principles of fluids and fluid flow
  • Principles of motion and force
  • New vs. old systems
  • What do we mean by failure
  • Diagnostic equipment
  • Noisy pumps, cavitations, aeration
  • No system pressure
  • Low or erratic system pressure
  • No movement of actuator
  • Slow or erratic operation of actuator
  • System running hot
  • Noise control
  • Common cylinder problems
  • Common cylinder circuit problems
  • Solenoid failure
  • Leakage control
  • Hydrostatic transmission troubleshooting guide
     

Training Course Times: 8:00am - 4:30pm

Number of Days: 4

Continuing Education Units (CEUs):

3.2 Continuing Education Credits

Hotel Accommodations:

NTT, Inc. reserves a block of rooms at the host hotel for your convenience. BOOK EARLY - This block of rooms will be released back to the hotel approximately 30 days from the seminar start date. NTT will send you complete hotel information the same day we receive your registration. Please make reservations directly with the hotel, and be sure to identify yourself as being with the NTT group to take advantage of any discounts that may have been negotiated. Hotel accommodations are not included in the seminar fee and are not guaranteed with your registration.

Seminar Summary:

How Much Do You Know About Your Hydraulics Systems and How to Troubleshoot Them Effectively? (see full course description)

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